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Food packaging machinery industry: realize the deep integration with automation

release date: Source: China food and packaging machinery industry association editor: Yu Jia browsing times: 517 tonnage 1 is generally difficult to achieve very small 1 Copyright and disclaimer

core tip: at present, the deep integration of the new generation of Internet technology and the food industry is triggering far-reaching changes in the food industry. In the five years from 2012 to 2016, China's economy entered a new normal, changing from "eating full" to "eating well". Large food groups with annual sales of more than 10 billion yuan have been emerging, and the supporting food and packaging machinery has developed from single machine operation to whole line production of the whole industrial chain; From single person manual operation to robot cooking, meal delivery, packaging, palletizing and other interconnection, the deep integration of artificial intelligence

[China Packaging News] at present, the deep integration of the new generation of Internet technology and the food industry is triggering far-reaching changes in the food industry. In the five years from 2012 to 2016, China's economy entered a new normal, changing from "eating full" to "eating well". Large food groups with annual sales of more than 10 billion yuan have been emerging, and the supporting food and packaging machinery has developed from single machine operation to whole line production of the whole industrial chain; From single person manual operation to robot cooking, meal delivery, packaging, palletizing and other interconnection, the deep integration of artificial intelligence

robots lead the upgrading of the food industry

in recent years, the emergence of different types of robot equipment has affected all links of the food industry in terms of human cost, resource investment, productivity efficiency, food safety, etc., and labeled the food industry as modern and intelligent. For example, food picking robots, food processing robots, food packaging robots, palletizing robots, cooking robots, and even complex Chinese food can be "unmanned" production

intelligent cooking machines - there is a "future supermarket" in Hangzhou West Lake Cultural Square, which has set up self-service vegetable vending machines and 18 intelligent cooking machines, with 28 kinds of dishes to choose from. Customers can finish cooking in the intelligent cooking machine after buying vegetables like buying drinks in the self-service shopping machine, and enjoy delicious food on site. The supermarket has also introduced 16 unmanned cash registers, so customers can complete the whole shopping process by themselves

automatic meal selling system - in July last year, an automatic meal selling system called "fanmeimei" was launched in Beijing International Trade Hotel. The first batch of intelligent vending machines that appeared in Beijing South Railway Station and office buildings adopt the three-stage cold chain distribution heating method. Consumers can buy on-site or book meals through app in advance

unmanned Restaurant - when cooking and cooking are replaced by robots, "unmanned restaurant" naturally comes. A factory specializing in fast food and Bento in China is on fire. 500 kilograms of rice, 250 kilograms of vegetables, meat and vegetables are loaded into the production line, and they are all transformed into boxes of steaming fresh meals in less than an hour. Surprisingly, there was no one cooking, cooking or loading dishes in the whole process, and there was no worker, chef or waiter at all on the scene

unmanned factory - a few days ago, CCTV broadcast a "unmanned factory" for making dumplings, which includes a completely unmanned automatic production line of noodles - making dumpling skins - putting dumpling stuffing - making dumplings - cartoning - packaging. From mixing noodles, putting stuffing, and then kneading dumplings, they are finished at one go. Pneumatic grippers stack the shaped dumplings accurately and neatly; After the automatic packaging is completed, the unqualified dumplings are removed by X-ray and metal detector. In the workshop of the unmanned packaging production line of this factory, there are only two employees in the 500 square meter workshop for daily inspection

3d printing food - prepare the ingredients by programming, and press it gently to make the food. Chocolate, ice cream, jelly and pancakes printed in 3D are readily available, attracting the attention of many people. Soft liquid edible substances are extruded from the nozzle through the 3D printer, and the ingredients are stacked layer by layer according to the instructions of the computer, so cute 3D printed foods are born. In the view of many professionals, this high-tech that is compatible with the concepts of nutrition and health may change people's lives and aesthetic culture in the future

localization of food equipment has been greatly improved

in the five years from 2012 to 2016, China has achieved localization of food equipment and made great strides, among which a relatively perfect product system has been formed in terms of common technology and conventional equipment. Deep processing of agricultural products, crushing, pressing, extraction, filtration treatment of food raw materials and processes, filling of liquid food, high-end meat slaughtering and processing equipment, key technologies of cleaner production, all kinds of automatic high-speed packaging equipment, high-speed food detection equipment, high-tech detection technology and equipment of food pollutants and packaging, food tracking and Traceability Technology and other key fields have rapidly shortened the gap, It can basically meet the needs of domestic industrialized food production, and some fields have reached the international advanced level. At the same time, a number of key backbone enterprises with strong R & D capabilities, a certain scale and an operating income of more than 1billion yuan have also emerged

in 2012, China's food and packaging machinery industry completed a total industrial output value of 250billion yuan; In 2013, the total output value was 295billion yuan; In 2014, the total output value was 340billion yuan; In 2015, the total industrial output value was 389.3 billion yuan

at present, China's macro-economy has entered the new normal, and the development of various industries has gradually changed from high-speed to medium high-speed, from extensive growth of scale and speed to intensive growth of quality and efficiency, and from factor investment drive to innovation drive. The food industry and the food technology and equipment industry that provides support for it must face industrial transformation and upgrading and structural adjustment

the trend of industry merger and integration is obvious

looking at all fields of food equipment, the profit margin of liquid food packaging, dairy processing, livestock and poultry products processing, wine and condiment brewing and other fields is higher than that of other industries. Therefore, foreign capital competes to enter the field of food equipment, which is specifically reflected in the large-scale equity financing, listing financing in the industry and the tide of merger and integration in related industrial chains, The capital market continues to pay more attention to this field, especially from 2014 to the first half of 2016

since the listing of Dayelong, more than 20 food equipment enterprises, including new American star, pryson, Weihai Yuanhang, Hangzhou Zhongya, Hangzhou Yongchuang, Shandong dingtaisheng, Hunan Boya intelligence, have successively landed on the gem and the new third board. Large scale capital market intervention has provided a lot of financial support for the industry, which is very helpful for enterprises to innovate products, adjust industrial structure and highlight competitive advantages; Further expand the production capacity and scale, and increase the investment in basic facilities of enterprises; A number of landmark products that meet the development needs of the food industry and have made breakthroughs in technology have been put on the market one after another; The further optimization of enterprise development mode and the continuous improvement of innovation ability have played a strong catalytic role in accelerating the M & A and integration of the food equipment industry

breakthroughs have been made in key technical equipment

in the past five years, it is a historical period in which China has the largest investment in the field of food technology equipment, the widest range of professional technology and research fields, the highest degree of technology integration and industrialization, the most standards and patent achievements, the fastest transformation of scientific research achievements, the most obvious technological driving and demonstration effects, and the greatest economic and social benefits. We have successively overcome a number of key technologies, but for instruments with thousands of yuan and tens of thousands of yuan, we have made fruitful achievements in the development of technologies and key equipment in key fields such as grain and oil, fruits and vegetables, livestock and poultry products, aquatic products processing, liquid food packaging, and the ability of independent innovation has been greatly enhanced

in various fields of food equipment, a number of core technologies and advanced equipment with independent intellectual property rights have been developed, and many whole line and single machine technical equipment with high levels of intelligence, automation and greening have been launched. Major breakthroughs have been made in the research of key technologies such as non thermal processing of food, degradable food packaging materials, safety testing and quality monitoring, food safety traceability covering the whole industrial chain, remote control and diagnosis based on IOT technology, such as 6000 bottles/hour 5L high-capacity blow, irrigation and rotation all-in-one machine; 36000 bottles/hour PET bottled plant protein beverage aseptic filling production line; 72000 cans/hour high-speed draft beer can production line; 15000 bottles/hour pet milk aseptic cold filling combination machine and 18000 bottles/hour pet fermented milk ultra clean filling combination machine; Intelligent storage system; Automatic packaging production line of liquid food robot; Xiaoqu liquor robot automatic recognition steamer loading system; Intelligent Baijiu brewing system; Key technologies of condiment grain solid-state intelligent fermentation unit and its complete set of equipment; The key technology of potato powder production; Automatic continuous intelligent sterilization kettle; 220 kg/h intelligent semi dry noodles production line; A batch of key main experimental force F1 (n) technologies and equipment such as 12000 broilers/hour automatic slaughtering and processing production line

since the establishment and improvement of the industry university research integrated innovation system

5 years ago, with the policy support of relevant national ministries and commissions, China's food equipment industry has basically formed a strategic alliance with large and medium-sized backbone enterprises as the main body, scientific research institutions and colleges and universities as the support The technological innovation mode of combining industry, University and research. A number of food equipment enterprises with strong scientific and technological innovation capabilities have been supported in various sub sectors. In the process of technological innovation, industry university research cooperation continues to develop in depth, the level of cooperation continues to improve, the mode of cooperation continues to innovate, the talent team continues to grow, the overall quality is generally improved, the number of colleges and Universities Carrying out food equipment related teaching and scientific research has increased, and a number of national and provincial R & D centers and demonstration bases have been established. It has played an important role in optimizing scientific and technological resources and improving innovation efficiency, broken through a number of common key technologies and major product technologies in the industry, and solved some technical bottlenecks affecting the development of the industry

due to the strong support of the state, the relatively perfect innovative scientific research system and continuous scientific research investment, the product structure of food equipment enterprises has developed in the direction of diversification, high quality and functionality, the proportion of high-tech and high value-added products has increased steadily, and a complete industrial chain of ladder formation has been established, the comprehensive performance of products has been gradually improved, and some equipment products have filled the gaps in many fields in China, The gap between China's food equipment technology and the international advanced level has been shortened, the technical level of high-end key equipment and complete sets of equipment is close to the international advanced level, the performance of some products has reached or exceeded the foreign advanced level, and some products have replaced imports and developed the international market; It has achieved a leap from long-term dependence on imports to the basic realization of localization and complete export of key complete sets of equipment. The mid-range products have basically achieved localization, and the technical level and reliability of the whole machine have been improved year by year; Low end products are being gradually transformed or eliminated in structural adjustment due to the defects of low technical configuration, high failure rate and high energy consumption

the food equipment industry has made rapid progress in the field of liquid food with a high degree of automation and informatization, and the aseptic filling of dairy products and packaging materials have developed rapidly; Some areas of beer and beverage equipment have become internationally competitive; Baijiu equipment has been developed from scratch, packaging equipment has been serialized and industrialized, and intelligent whole line breakthroughs have been achieved in some areas of Baijiu pre brewing; Wine equipment is packaged in the back section

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